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Assembling gunnplexers

Putting Together Waveguide Equipment

This article by Dain Evans (G3RPE) was published in RadCom October 1973
In the early 1970s after Gunn devices started to appear on the surplus market, we see equipment design retain the waveguide basis but move to solid state oscillators.
The following outlines a popular way of putting together four basic waveguide components to form a practical transmitter/receiver. As shown in the figure above, the heart of the unit is a directional coupler, to one port of which is connected an RF source, for example a Gunn oscillator or klystron, and to the coupled output of which is connected a mixer. The mixer current provides a continuous indication of the relative output power of the RF source, which is essential in setting the working voltages of klystrons, and also enables an absorption wavemeter to be used to measure frequency. Alternatively, a transmission wavemeter, which produces a DC output only when it is tuned to the frequency of the RF source, may be used to advantage.
To use the unit as a receiver, an aerial is connected to the, receive port, so that the RF source acts as a local osciIlator, and the IF output is taken from the mixer to a suitable amplifier. To use it as a transmitter, the aerial is connected to the transmit port so that the mixer then simply acts as a power indicator. The most common ways in which these units are used are:
 

1.  

As a transmitter/receiver, by connecting an aerial to, the appropriate port as described above;

2.  

As a transceiver, when a single unit feeds separate receive and transmit aerials aligned along the same axis;

3.  

As a transceiver, with a single unit in which the receive port and the transmit port are connected to a single aerial via a circulator, or magic-tee etc;

4.  

Two units, one acting as a transmitter and the other as a receiver, connected in turn to a single aerial. This approach has obvious advantages, one of which is that as a transmitter may easily be converted to a receiver, and vice versa, a spare is always available.

For the efficient operation of mixer diodes, they must receive the correct level of local oscillator injection. For diodes of the 1N23 series, this level is approximately 0.25 to 0.5 mW; for the SIM2, SIM5, CV2154 and CV2155 series, 0.5 to 1 mW, and for Schottky diodes about 2 mW. These levels correspond to mixer currents of approximately 0.25 to O.5 mA, 0.5 to 1 mA, and 1.5 mA respectively. The coupling coefficient of the directional coupler required to produce these levels is simply the ratio of the power of the RF source to that appropriate to the mixer diode in use. For a 50 mW klystron and an SIM2 diode, this ratio is 50:1, ie 17dB. For a low-power Gunn oscillator of output 5 mW to a 1N23 diode, this ratio is equivalent to 10 dB. If a lower coupling is possible, then designs of directional coupler, which are somewhat simpler to make, may be used.
In a typical system employing a 10 mW source, a 10 dB coupler could be used: of this power, 1 mW would be dissipated in the mixer diode, and 9 mW would appear at the transmit port (a few microwatts only should appear at the receive port). Note that the input signal power is attenuated in the same proportion, and 10 per cent of the signal is coupled from the receive port to the transmit port and is lost, although the loss is insignificant. When the unit is used as a receiver, the transmit port should preferably be terminated in a matched load as this improves the frequency stability of the RF source. If the RF power even approaches 20 mW, then the transmit port should at all times be terminated in a load or an aerial as the radiation level at the open end of the waveguide can exceed the maximum safe level of 10 mW/cm2.
Some general points on various components will be useful:
Gunn oscillators. The design of a Gunn oscillator is given in another article in the site, claimed to be more reliable in operation. Note that it is worthwhile being able to tone modulate the local oscillator of a receiver as this enables CW signals to be detected. Check any PSU carefully for HF and VHF parasitic oscillations.
Klystrons. Type 723A/B and Type K308 are suitable.
Duplex. For duplex working a 30 MHz IF is standard.

 

 
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